With foam knife card hollow box
Size: customer demand, customized production
Material: anti-static/conductive hollow board; anti-static/conductive EVA foam
Foam density: 38°, 50°, 60°
Anti-static coefficient: 1*10^6-10^9 Ω
Conductivity: 1*10^3-10^5 Ω
Product description: All corners of the box are made of plastic edge guards, corner guards are reinforced, sturdy and beautiful, economical and durable.
The knife card is made of foamed one-piece stamping combination, and can be equipped with a full hollow box or other turnover box, which is used to store precision parts and products, and has a good protection effect on the products. (Accessories can be customized on demand)
Accessories: plastic edge strips, handles, edge protectors, corner protectors, foam
Others: screen printing, sticking product to express card bag
Project Background
Our client, a leading manufacturer in the semiconductor and server industry, was looking for a tailored packaging solution for internal factory circulation. The packaging needed to be durable, anti-static, shock-resistant, compression-resistant, cost-efficient in logistics, and reusable.
Customer Requirements
During daily PCBA circulation, the client wanted packaging that could:
· Provide stronger load-bearing performance for heavier assemblies.
· Allow more compartments while keeping dividers as slim as possible to maximize space utilization.
· Ensure stable anti-static performance for sensitive PCBA components.
· Be efficient in transportation, with secure stacking and reusable design.
YUFA Polymer Solution
We developed a custom ESD honeycomb box using 4mm anti-static honeycomb sheets (1200g/m²).
· Box Dimensions: 400 × 300 × 220 mm
· Internal Structure: 48 compartments with a single-layer divider design
· Capacity & Strength: Load capacity up to 30 kg, providing enhanced protection for PCBA assemblies
· Material Properties: Black, permanent ESD (surface resistance: 10⁴–10⁹ Ω)
· Stackability: Designed to be stackable with or without lid
· Production & Delivery: 100 units, completed within 7 days
Results & Customer Feedback
· Performance: The solution delivered improved load capacity, reliable anti-static protection, and effective compartmentalization.
· Transportation: Each box was packed with pallet + EPE foam + stretch film, ensuring safe delivery with zero damage.
· Customer Satisfaction: The client recognized the thoughtful design, which balanced durability and space efficiency. They expressed strong satisfaction and confirmed plans for repeat orders.
Colored anti-static EVA foam, with stable surface resistance and volume resistance at the range of 10 ^ 5 - 10 ^ 9 Ω; The color of anti-static EVA foam can be customized based on PANTONE No. or the sample color specified by the customer; The minimum quantity to order colored anti-static EVA foam is 3m³;
· As inserts for safety boxes, the most important focus is the compatibility with the outer box. With skilled design and processing experience, Yufa polymer is able to provide high-quality accessories for safety boxes, meeting various customer needs: · Demand for multiple colors of inserts; · Demand for large size inserts; · Accuracy for taper ratio of inserts; · Demand for circular edges of inserts.
Black anti-static EVA foam not only has the characteristics of EVA foam, but also has permanent anti-static function, with a stable resistance value between 10 ^ 5 - 10 ^ 9 Ω. In addition to being used to package and ship semiconductor components, electronic modules, PC components, etc., it is favored by the power industries, automotive manufacturing, and unmanned driving industries. It is used for packaging oxidation resistant metal parts, turnover of anti-static automotive components, and Packaging and shipping of unmanned electronic products.